General Construction & Site Management · Explainer

Mivan Shuttering: Benefits, Parts, Process and Pricing

How aluminium formwork casts a whole floor of walls and slab in one pour, what each part is called, where the system pays off, and what it costs in India.

On this page
  1. What Is Mivan Shuttering and How Is It Different?
  2. What Parts Make Up an Aluminium Formwork Set?
  3. How Does the Mivan Shuttering Process Work?
  4. What Are the Benefits of Mivan Construction?
  5. What Are the Disadvantages of Mivan Construction?
  6. Mivan vs Conventional Shuttering: Which Suits Your Project?
  7. How Much Does Mivan Shuttering Cost in India?
  8. Is Aluminium Formwork Better for the Environment?
  9. When Should You Choose Mivan for a Project?
Summary — what you need to know
  • Mivan shuttering casts walls and slab in one pour, so the building has RCC walls instead of brick infill.
  • A typical floor cycle is about 7 days, against 21 days or more with timber or plywood shuttering.
  • One set can be reused 200–250 times, so the system pays off only on tall, repetitive buildings.
  • Buying a set costs about ₹8,000–9,000 per m² of formwork; per-use cost falls as reuses rise.
  • For a one-off independent house, conventional shuttering is usually the cheaper choice.

Mivan shuttering is an aluminium formwork system that casts a building's concrete walls, beams and slab together in a single pour. Formwork is the temporary mould that holds wet concrete until it sets.

The name comes from Mivan Company Limited, a Malaysian firm credited with developing the system in the 1990s. Indian sites now use it for most aluminium formwork.

~7 days
Per floor, walls and slab together
200–250
Reuses per formwork set
18–21.5 kg
Panel weight per m²

What Is Mivan Shuttering and How Is It Different?

Mivan shuttering is factory-made aluminium panels, cut to the building's exact plan, that lock together into a room-sized mould. Traditional shuttering uses plywood, timber or steel plates built up on site for slabs, beams and columns only.

With Mivan, the walls themselves are reinforced concrete, usually about 125 mm thick, with no column-beam frame or brick infill.

Mivan shuttering vs Mivan construction

Mivan shuttering is the formwork kit; Mivan construction is the building method that uses it. Like precast concrete, it trades design freedom for speed and repeatability.

What Parts Make Up an Aluminium Formwork Set?

A Mivan shuttering set has three groups of parts: wall components, beam components and deck (slab) components, joined by pins and wedges.

Mivan shuttering parts name list

Names used on Indian sites
PartGroupWhat it does
Wall panelWallAluminium sheet cut to wall size; forms the wall face
RockerWallL-shaped panel with stub-pin holes that seats the wall panels at the base
KickerWallLedge at the top of the wall form that carries and aligns the next floor's panels
Beam side panelBeamForms the sides of a beam
Prop headBeamV-shaped head that holds beam soffit panels and drops out easily
Deck panelDeckFlat panel the slab is cast on
Soffit length (SL)DeckSupports deck panel edges along the room perimeter
Deck prop and prop lengthDeckAdjustable vertical supports that carry the slab load
Stub pins, pins, wedges, wall tiesAccessoriesLock panels together and hold wall faces at the set thickness
Corner pieces complete the set. Names follow The Constructor's component list.

Indian suppliers list panels in 6061-T6, a heat-treated structural aluminium alloy. Panels weigh about 18–20 kg/m² by one engineering source and 21–21.5 kg/m² in one Indian supplier's listing.

How Does the Mivan Shuttering Process Work?

The Mivan shuttering process repeats one loop per floor: fix steel, erect the panels, pour, strip after about 12 hours, and lift the panels to the next floor.

Aluminium formwork parts — wall panels, kicker, deck panels, beam side panels, props, ties and rocker — and the per-floor cycle
Step 1

Clean and oil the panels

Coat cleaned panels with release agent (shuttering oil).

Step 2

Fix wall steel and services

Tie wall reinforcement; fix electrical conduits, boxes and sleeves now.

Step 3

Erect walls, beams and deck

Lock panels with pins and wedges; check plumb and level.

Step 4

Pour concrete

Cast walls and slab together while two workers watch the pins and ties.

36 hour

Strike and cycle up

Wall panels come off after about 12 hours, deck panels after about 36; props stay until the engineer releases them.

What Are the Benefits of Mivan Construction?

The main benefit of Mivan aluminium shuttering is speed: about one floor every 7 days, against a minimum of 21 days with regular formwork.

  • High reuse: 200–250 uses per set, against about 10 for conventional plywood shuttering.
  • Smooth finish: walls need little or no plaster, only putty and paint.
  • More carpet area: about 87.5% of plinth area, against 83.5% for column-beam frames, by The Constructor's comparison.
  • Accurate repeats: every floor matches the last, so finishing work stays predictable.
  • Less site labour: light panels are carried by hand, with no timber cutting.

These gains suit mass housing such as PMAY-U 2.0 (Pradhan Mantri Awas Yojana–Urban), the Housing for All successor approved in August 2024 for 1 crore urban homes.

What Are the Disadvantages of Mivan Construction?

The biggest disadvantage of Mivan construction is the high upfront cost of the formwork, which pays back only over many identical floors.

  • Needs repetition: a layout that changes floor to floor wastes the custom-cut panels.
  • Fixed walls: RCC walls cannot be knocked down later without a structural engineer.
  • Services frozen early: a missed conduit means core-cutting concrete.
  • More cement and steel: RCC walls use more of both than brick infill.
  • Skilled crew: alignment and pouring need a trained team, not a local shuttering gang.

Mivan vs Conventional Shuttering: Which Suits Your Project?

Mivan shuttering suits tall, repetitive buildings; conventional shuttering suits independent houses and buildings with varied floor plans.

Mivan (aluminium)

Towers, mass housing

Point

  • About 7 days per floor, walls and slab together
  • 200–250 reuses per set
  • Smooth RCC walls, little plaster
  • High upfront cost; needs identical floors

Conventional (plywood, steel)

Independent houses

Point

  • 21 days or more per floor; brick walls built later
  • About 8–12 reuses for marine plywood
  • Walls need full plastering
  • Low upfront cost; any layout works

For a G+2 or G+3 home in Bengaluru, plywood or steel shuttering is usually the practical choice, at about ₹40–60 per sq ft for slab shuttering labour (HouseYog, March 2026). See how to pick a civil contractor for that work.

How Much Does Mivan Shuttering Cost in India?

Buying Mivan shuttering costs about ₹8,000–9,000 per m² of formwork area before tax. Published rates vary widely because sources price different things.

Mivan shuttering rates in India

Confirm with suppliers before budgeting
SourceWhat is pricedRateDate
Housing.comFormwork, without taxes₹8,000–9,000 per m²Sep 2023
IndiaMART supplier listing Navi MumbaiSlab, wall or column formwork₹8,800 per m²Checked Nov 2026
Construction Estimator IndiaAluminium panel formwork₹120–180 per sq ftApr 2026
BricknBolt Basis unclearMivan shuttering₹800–1,200 per m²; ₹60–110 per sq ftJul 2025
Rates exclude GST, transport, release oil, repairs and labour unless the source says otherwise.

The fair way to compare is cost per use: divide the set price by the number of floors you will cast.

The formula
Cost per use = Set area (m²) × Rate (₹/m²) ÷ Number of reuses
Add labour, oil, repairs and transport for a full rate analysis.
Worked exampleAn illustrative 1,000 m² formwork set at ₹8,800 per m²
Set price: 1,000 × ₹8,800₹88,00,000
200 reuses: ₹88,00,000 ÷ 200₹44,000 per pour
Per m² of formwork, 200 reuses₹44 per use
30 reuses: ₹88,00,000 ÷ 30₹2,93,333 per pour
Per m² of formwork, 30 reuses₹293 per use
TakeawayFewer repeats make each use about 6.7 times dearer
60-minute delivery

Casting slabs this month?

Cement, TMT bars and plywood delivered across Bengaluru.

CementTMT BarsPlywoodWaterproofing
Shop nowGet a price listBengaluru · open 8 am–8 pm, all days

Is Aluminium Formwork Better for the Environment?

Aluminium formwork cuts site waste, because one set replaces many rounds of plywood and timber that end up as scrap.

The trade-off

Aluminium is 100% recyclable. But RCC walls use more cement and steel than brick infill, so judge the whole building, not the formwork alone.

When Should You Choose Mivan for a Project?

Choose Mivan when a project has many identical floors or units and a schedule that rewards speed.

  1. Count the repeats. Work out floors × towers and run the cost-per-use formula above.
  2. Freeze the design. Fix walls, openings and services before panels are cut; compare buying with renting.
  3. Check the design code. RCC detailing follows IS 456:2000, the Indian code for plain and reinforced concrete.
  4. Plan concrete supply. A whole-floor pour needs steady ready-mix and a concrete pump.

Frequently Asked Questions

What is the Mivan shuttering system?

The Mivan shuttering system is a set of custom-cut aluminium panels that form a floor's walls, beams and slab for one pour. The panels are then reused on the next floor.

What is the cost of Mivan shuttering per square foot?

Published rates run from ₹60–110 per sq ft (BricknBolt, July 2025) to ₹120–180 per sq ft (Construction Estimator India, April 2026). Get supplier quotes, since sources price different things.

What are the advantages of using Mivan shuttering?

Mivan shuttering casts a floor in about 7 days, can be reused 200–250 times and gives smooth walls that need little plaster. RCC walls also free up more carpet area.

What are the disadvantages of Mivan shuttering?

Mivan shuttering has a high upfront cost and pays off only on many identical floors. Walls are hard to change later, and the crew needs training.

What materials are used in Mivan shuttering?

Mivan panels are made of aluminium alloy; Indian suppliers list grade 6061-T6. Steel pins, wedges and wall ties lock the panels, and a release agent (shuttering oil) stops concrete sticking.

How does Mivan shuttering compare to traditional shuttering?

Mivan shuttering is faster and lasts far more reuses, but costs much more upfront. Traditional shuttering is cheaper per project and suits varied layouts and independent houses.

What kind of labor is required for Mivan shuttering compared to traditional shuttering?

Mivan shuttering needs a crew trained in panel alignment and the pin-and-wedge system. Traditional shuttering needs carpenters who build the formwork on site for each job.

What is kicker in Mivan shuttering?

A kicker is the aluminium member at the top edge of the wall formwork that carries and aligns the wall panels for the next floor. Sources describe it slightly differently, so check the supplier's component drawings.

Reviewed by

HomeRun Team

The HomeRun editorial team researches and writes our building guides.