Asian Paints WoodTech Melamyne Sealer

Key Features

• High Pore-Filling Efficiency: Formulated with high-solid structural resins that fill deep grain cavities and porous wood fibers to create an ultra-smooth, uniform foundation
• Blocks Topcoat Sinkage: Prevents topcoat layers from bleeding into the wood matrix, ensuring that the matte or glossy coats applied over it achieve their full rated sheen value
• Superior Inter-Coat Adhesion: Forms a strong cross-linked bond with raw timber below and the secondary top layers above, preventing premature peeling or film separation
• Easy Sanding Properties: Cures to a crisp, rigid finish that powders off easily without gumming or clogging sandpaper, allowing workers to remove surface ripples quickly
• Reinforces Coating Hardness: Enhances the structural thickness of the multi-layer wood coating system, providing better long-term protection against daily impact and wear

Technical Specifications (Quick Reference)

Specification	Details
Brand	Asian Paints
Product	WoodTech Melamyne Sealer
Product Code	1788
Product Finish Type	Clear Matt Foundational Undercoat
Mixing Ratio (Base : Hardener)	90 : 10 by volume (9 parts Sealer Base to 1 part Hardener)
Dilution Parameters	Thin with 20% to 40% by volume using official Melamyne Thinner
Application Viscosity	20 to 25 seconds when checked via a standard Ford Cup No. 4
Pot Life Stability	Activated mix remains completely stable and workable for 8 to 10 hours
Maturation Window	Let the blended solution rest undisturbed for 30 minutes before application
Drying Time Profile	Surface dry: 20 minutes; Tack-free window: 2 hours
Recoating Interval	5 to 6 hours for spray setups; 8 to 10 hours for brush setups
Theoretical Coverage	Approximately 80 to 100 sq. ft. per litre per coat (varies with timber porosity)
Included Components	Base Sealer Resin and Acid-Cure Hardener, packed together as a single kit
Available Pack Sizes (SKUs)	1 Litre, 4 Litre, 20 Litre

Ideal Application Areas

• Living Room Cabinetry: Seals TV units, coffee tables, and display wall racks prior to top-coating
• Premium Veneer Paneling: Establishes an even surface over large structural wall veneers and internal partitions
• Internal Flush Doors: Provides deep scratch-resistant base protection along high-use indoor passage frames
• Modular Kitchen Framing: Acts as a defensive interior foundation coat to seal raw cabinetry elements against ambient moisture

For an immaculate finish free from surface blemishes, apply this sealer via a conventional spray gun machine. When working on oily or high-resin exotic hardwoods (such as Rosewood, Walnut, or Teak), always spray 1 to 2 coats of WoodTech Epoxy Insulator before applying the sealer. This process seals in the natural organic timber oils, preventing them from bleeding upward and slowing down the acid-curing mechanism of the melamine layer.

Necessary Steps Before and During Application

1. Initial Sanding: Sand down raw wood along the direction of the natural grain lines using Sandpaper No. 180, then graduate to fine No. 320 or 400 paper. Wipe away all wood dust
2. Imperfection Rectification: Clean out loose fibers. Fill noticeable dents, deep cracks, or surface gaps using WoodTech Wood Filler with a flexible putty knife. Let it dry completely before sanding it flush
3. Timber Staining (Optional): If a distinct colour shift is needed, apply WoodTech Wood Stains Interiors via ragging or spray application. Allow 30 to 120 minutes of drying time; do not mix stains directly into the clear sealer fluid
4. Sealer Activation: Thoroughly stir the Melamyne Sealer Base (1788). Mix Base and Hardener strictly in the mandated 90:10 volumetric ratio. Dilute the mix with 20% to 40% official Melamyne Thinner. Let the thinned mixture sit for 30 minutes to allow the chemical cross-linking to mature
5. First Sealer Coat: Apply a uniform layer across the wood profile using a spray machine or brush. Allow it to dry for 5 to 6 hours (spray) or 8 to 10 hours (brush)
6. Intermediate Sanding: Lightly sand the cured first sealer layer using fine Sandpaper No. 320 or 400 to cut down any raised grain fibers. Clean away loose dust; never use steel wool
7. Second Sealer Coat: Apply the second uniform layer of the activated sealer mix to secure a flat, non-porous profile. Allow it to cure for the required drying window before sanding and progressing to the Melamyne topcoats (Glossy 1789 or Matt 1790)

• Authentic Asian Paints Product: Verified genuine product sourced from authorized distributors
• 60-Minute Bangalore Delivery: Express delivery to active service zones for urgent project needs
• Project-Friendly Availability: Single-litre packs for touch-ups or bulk 20L packs for full furniture and interior projects

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